Premier Die Casting Company
Summary Facility List
Avenel, Plant

Overview Summary of Plant and Capabilities

Building: 60,000 ft. on six acres.

Centralized Melting with efficient furnaces capable of pouring various alloys.

15 Aluminum Die Cast Machines from 450 Ton to 1000 Ton. Most automated with Extractors and Ladles.

Size Capability of Parts: up to 400 square inches of projected area; weight from .10lb. to 16 lbs.

Machining Capability: CNC Vertical Mills, various dedicated machining centers.

Assembly Capability: Various assembly onto castings of purchased items.

Departmental Equipment List
Engineering & Design
3 CAD Seats, Cadkey & ProE
1 Tool Design Software for Die Casting Dies
FlowPred, RunDes, FanDes System
1 Flow Simulator Software
1 Communication Package to Modem Print Files
1 HP Plotter
1 Xerox Print Copier Machine

Die Casting Department
1 400 Ton Aluminum Cold Chamber, HPM Castmaster
2 600 Ton Aluminum Cold Chamber , HPM Castmaster
1 600 Ton Aluminum Cold Chamber , Kux
3 650 Ton Aluminum Cold Chamber , Prince
3 800 Ton Aluminum Cold Chamber , HPM Castmaster
4 850 Ton Aluminum Cold Chamber , Prince
1 1000 Ton Aluminum Cold Chamber , Prince
2 2x2 Zinc Hot Chamber, Techmire
2 4x4 Zinc Hot Chamber, Techmire
1 6x6 Zinc Hot Chamber, Techmire
1 80 Ton Zinc Hot Chamber, Frech

Die Casting Department Ancillary Equipment
9 Automatic Ladle Model 205, Rimrock Corp.
5 Automatic Ladle Model 305, Rimrock Corp., Triangle Controls
13 Automatic Extractor Spray System, Model 195, Rimrock Corp.
Triangle Control System.
1 Kawasaki Robot, Model ZX165U
2 Air Compressor, 100 HP Screw, Quincy
1 Air Compressor, 100 HP Rotary Kaiser

Die Casting Process Equipment
1 Portable Shot Monitor, Tymac Model 3000
1 Central Visitrac Monitoring System, Model 7700
1 Central Visitrac Monitoring System, Model AT2020
8 Oil Recirculating Units: Die Cooling/Heating
2 MFT Vacuum Units: 14 Casting Machine Capacity

Melting Department
1 Central Reverb Furnace, MPH Industries Model AC4000
Dual Fuel Capability, degassing for cleaning of metal.
1 Central Reverb Furnace, Warwick Industries Model WBT85
Dual Fuel Capability, degassing for cleaning of metal.
14 Aluminum Holding Furnaces, Thermizer Low Energy Model
1 Melter/Holder Combination Furnace, Kemp Industries
Model GRMS600, Special Alloys Capability
4 Hoist, Tractor, Bull Ladle System for Monorail Transport, P&H
1 Electronic Scale & Platform for weighing precharge material

Trim Department Equipment
17 28 Ton Hydraulic Four Post Power Presses, Greenlee Mfg.
11 8 Ton Hydraulic Power Presses, Dennison
2 25 Ton Hydraulic Four Post Power Press, Hannifan
2 15 Ton Magnum Hydraulic Presses

Machining Department
1 Fadel CNC Vertical Machine Center, with tool changers
5 CNC Robodrills, Fanuc Controls, with pallet changers
2 CNC Robodrills, Fanuc Controls
5 Dedicated Machine Centers, Amplifier Housings
Multiple drill/tap/bore operations
2 Dedicated Drill & Tap Machine Centers, ADC Amplifier Housings
1 Dedicated Tap Center, Interdiction Housing
3 Dedicated Tap Centers, Fiber Housing
4 Natco MultiSpindle Drill/Tap Machines.
24 Spindle Capacity.
2 Bridgeport Milling Machines

Finishing Equipment
1 Tumblast Wheelabrator, Wheelabrator-Frye
1 Vibratory Mill, Sweco, Model 10 FT3
1 Vibratory Mill, Sweco, Model 20 FT3
1 Vibratory Mill, Rotofinish, Model 55S
1 Vibratory Mill, Rotofinish, Model 70T
1 Vibratory Mill, Rotofinish, Inline 70T

Quality Department
1 Brown & Sharp Validator, Model 7100-2418 with HP 9815
1 Spectrometer, Jarrel-Ash Atom Comp 8500
1 Helmel Coordinate Measuring Machine, Model PCMM+ Manual

Assembly Department
8 Dedicated Nutrunner Machine Centers, CATV Housings
10 Leak Test Stations, CATV Housings
6 Component Assembly Presses, CATV Housings
1 Automated Dryer

Tool Room
Various Milling Machines, Lathes, Grinders, Radial Drill, Welding Equipment to support the production operations in repair work.